DuraMac ZQC500 Wheeled Vehicle Transfer Case
The ZQC500 is a high-performance transfer case designed for heavy-duty wheeled equipment, ideal for engineering and special vehicles operating under extreme conditions. It delivers a maximum input torque of 5000Nm and a maximum input speed of 3500rpm, with a center distance of 310mm between input and output shafts.
This unit features two speed ratios: 0.91 for on-road high-speed travel and 2.08 for off-road low-speed heavy-load operation, with 3-pneumatic shifting for reliable gear changes. It offers front axle output via pneumatic operation with an indication switch, and a torque proportion of 1:1 or 1.2:1 for front/rear axle distribution.
With a pneumatic operating pressure of 6.5–8 bar, a lubricant oil capacity of 4L, and a total weight of 142kg, the ZQC500 ensures efficient power transmission and durability. Optional N200/N400 PTOs or full-power PTOs, plus external lubricant coolers, are available. Input flanges include DIN150, DIN165, T150, and T165 for broad compatibility.
Advantages of ZQC500 Wheeled Vehicle Transfer Case
High Loading Capacity: With a maximum input torque of 5000Nm and speed of 3500rpm, the ZQC500 delivers exceptional load-bearing performance for heavy-duty operations.
Built-in Lubrication Pump: The integrated lubrication system ensures reliable, continuous lubrication, reducing wear and extending service life.
Inter-axle Differential: Equipped with an inter-axle differential, it optimizes torque distribution, enhancing traction and stability in challenging terrain.
Pneumatic Shifting: The pneumatic shifting system enables smooth, precise gear changes, while the option for an external oil cooler ensures consistent performance under extreme conditions.
Technical Specifications
| Max input torque: | 5000 Nm |
| Max input speed: | 3500 rpm |
| Center Distance: | 310 mm |
| Ratio (On-road/Off-road): | 0.91/2.08 |
| Shifting Operation: | 3-pneumatic |
| Torque Ratio Proportion: | 1:1 or 1:2.21 |
| Air Pressure: | 6.5-8 bar |
| Lubricant Oil: | 4L |
| Total weight: | 142 Kg |
| Input Flange: | DIN150, DIN165, T150, T165 |
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| Max input torque | Max input speed | Ratio (On-road/Off-road) | Shifting Operation |
| ZQC500 | 5000 Nm | 3500 rpm | 0.91/2.08 | 3-pneumatic |
| ZQC600 | 5000 Nm | 4300 rpm | 0.95/2.12 | 3-pneumatic |
| ZQC800 | 8000 Nm | 3000 rpm | 1/1.5 | 3-pneumatic |
| ZQC1200 | 12000 Nm | 3000 rpm | 1/1.75or1.285 | 3-pneumatic |
| ZQC1600 | 18000 Nm | 2800 rpm | 0.89/1.536 | 3-pneumatic |
| ZQC2000 | 25000 Nm | 2800 rpm | 0.89 or 1/1.536 | 3-pneumatic |
| ZQC2000L | 25000 Nm | 2800 rpm | 0.89 or 1/1.536 | 3-pneumatic |
| ZQC2800 | 32000 Nm | 2800 rpm | 1.11/2.37 or 1.47 | 3-pneumatic |
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General Information of DuraMac ZQC500 | |||
| Max Input Torque | 5000Nm | Max Input Speed | 3500rpm |
| Center Distance | 310mm | Ratio | on-road(0.91)/off-road(2.08) |
| Shifting Operation | 3-pneumatic | Front Axle Output Operation | Pneu. operation with indication switch |
| Torque Ratio Proportion | 1:1,1:2.21 | Air Pressure | 6.5-8 bar |
| Lubricant Oil | 4L | Total Weight | 142Kg |
| Optional Unit | N200,N400 or full power PTO are optional, External lubricant oil cooler connection is available | Input Flange | DIN150、DIN165、T150、T165 |
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Characteristics of Wheeled Vehicle Transfer Cases | |||
|---|---|---|---|
| High loading capacity | Built-in With lubrication pump | ||
| Developed based on technology transfer from STEYR | Configured with inter-axle differential | ||
| External oil cooler connection available | Pneumatic shifting | ||
| Applicable for military off-road vehicles, desert oilfield vehicles, all terrain cranes and other wheeled vehicles. | |||
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Note: All Above Data are Just for Reference, All Data Might Change Without Notices or Updates, Please Contact Our Sales Team to Confirm All Details Via WhatsApp or Email.

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